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3508/3504
What is the 3500 Range?
• Not a 2400 replacement!
• 818/902 performance controller/programmer
• 2408/2404 compatible terminals assignment
• 2400 simplicity with 2604 flexibility
• Flexible configuration tools for creative
solutions
Where should we sell it?
• Aerospace & Defence
– Heat Treatment, composite curing, environmental test
• Semiconductor
– Crystal growing, MBE, CVD, environmental test
• Automotive
– Heat treatment, paint drying, environmental test
• Bricks & Ceramics
– Drying, firing, glazing
• Glass
– , Forehearth heating, annealing lears
• Pharmaceutical
– Fermentation, culture growth, freeze dryers, reactors
• Process Applications
– Flow dosing
3500 Range Summary
3508 - 96x 48mm
•
Precision 1uV main PV input
•
Single PID loop
•
50 programs, 200 segments
•
Maths, logic & timer functions
•
3508 supports up to 3 I/O modules
•
3504 supports up to 6 I/O module
3504 - 96x 96mm
3500 Range Summary
•
Graphical configuration tools
•
Front panel IR communication interface
•
Built in- logic I/O & relay
•
24Vdc transmitter PSU
•
Uses digital I/O Expander
3508 Display Concept
Output/ Status
Beacons
Alarm Beacon
PV Units
41/2 Digit PV Display
10 x 4 Character,
Graphic/ Text display
Large SP Display
Programmer Home
Screen
• Setpoint
• Time Remaining
• Program Number
• Segment Number
Infrared
Communication
Port
3504 Display Concept
Output/ Status
Beacons
Alarm Beacon
Display Units
51 point Bar Graph
with alarm indication
20 x 4 Character,
Graphic/ Text display
5 digit PV
Large SP Display
Programmer Home
Screen
•Setpoint
•Time Remaining
•Program Number
•Segment Number
Infrared
Communication
Port
3500 Terminations
Logic out - 24V/15mA
logic input
24Vdc transmitter supply
4
1
4B
1B
1B
HB
HB
N
N
1D
1D
2D
2D
6D
IO module 6
6C
IO module 3
3
6A
6B
2B
2B
2C
2C
5D
6
2A
2A
3A
3A
3B
3B
3C
3C
3D
3D
Note: RTD terminals as 26/27
Comms
channel
2 2
Comms
channel
5C
IO module 5
5B
IO module 2
2
5A
IO module 2
4D
5
1C
1C
IO module 3
4C
Comms
Commschannel
channel1 1
LL
IO module 1
HA
HA
IO module 1
1A
1A
IO module 4
4A
HC
HC
Live
Live
Neutral
Neutral
3508
Earth
Earth
HD
HD
LA
LA
HE
HE
LB
LB
Logic
LogicIO
IOBB
HF
HF
LC
LC
Logic
LogicIO
IO
Common
Common
JA
JA
AA
AA
JB
JB
AB
AB
C
C
JC
JC
AC
AC
NC
NC
JD
JD
VI
VI
JE
JE
V+
V+
JF
JF
VV-
Logic
LogicIO
IOAA
3504
NO
NO
mV/V
mV/V
mA
mA
3508/04 Modular I/O
• Output modules
–
–
–
–
–
–
–
–
–
Change over relay
2 Pin relay
Dual relay
Single triac
Dual triac
Analog DC control
Analog DC retransmission
Isolated single logic
Triple logic
• Power supply modules
– 24Vdc transmitter supply
– 5/10Vdc transducer supply
• Input modules
– Analog input(26/27(AM) module)
» Not Slots 2 or 5
– Triple logic input
– Triple contact input
– Potentiometer input
• Communication modules
–
–
–
–
232 Modbus RTU
2 wire 485 Modbus RTU
4 wire 485 Modbus RTU
IO Expander
Control Options
• Single PID loop
– PID, ON/OFF
– VP Heat/VP Cool
– PID Heat/VP Cool etc
• Advanced control features
– Flexible wiring of function blocks
– Similar functionality to single loop 2604
– Configured using iTools Graphical Editor
Setpoint Programmer
• 50 Programs, 200 Segments
– Various ordering options
• Single SP profile
• 8 Digital event outputs
• Segment types
– Rate, Dwell, Step, Target, Call, End
• Digital inputs
Toolkit Functions
• Maths functions
– 2 input x 24
– 8 input switch x 4
– User value x 16
• Logic functions
– 2 input x 24
– 8 input x 2
• Timer functions
–
–
–
–
Real time clock
Timer x 4
Counter x 2
Totaliser x 2
• Other functions include
–
–
–
–
Transducer Scaling x 2
Custom Linearisation x 2
Switchover
Load simulation
User Pages
• 8 Pages
• 64 Parameters
• Various display formats
Recipes
• 8 Sets, each set can a given meaningful name
• 24 Tags(parameters) per set
• Typical example of Tags; Control SPs, Alarm SPs, PID
values etc
• Sets can be selected by HMI or communications
Communications
SCADA/DCS
• Modbus RTU slave
• Master Modbus RTU
– Broadcast of single parameter
• More options coming soon
Modbus RTU
Infra Red Clip
•
•
•
•
•
In-Situ Communications
No loss of sealing
Commissioning
Cloning
Diagnostics
Order Code - Hardware & Functions
20
Order Code - IO Modules
Quick Start HMI
• Quick Start HMI provides an intuitive series of questions
to allow a user to configure a simple 3500 application
without itools
• Enables all blocks in 3500 and makes wires
Future Development
• Phase 1A - April 04
– More communication options
» Profibus DP, DeviceNet, EI-Bisync
– Supports IO Expander
– Zirconia block
– Quick start HMI
• Phase 2 – Late Summer 04
–
–
–
–
2 PID loops
2 Setpoint profiles
Programmer PV events
Ethernet Modbus TCP/IP
• What we are doing next
– Cascade, override, ratio
– Master Modbus
Why Buy 3500?
• Flexible and competitive controller
» Single loop 2604 at lower cost
• Easy and fast configuration
» Saves time, money and easier to be right first time
• 0.1% Measurement accuracy
» High performance control at 2400 costs
• Wide selection of IO modules
» Reduces spares holding
» Caters for more applications
• Configurable and intuitive display
» Provides clear view of current process state
» Recipes simplify process changes
» Available in languages other than English
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